1. Electrical Panel and PLC System:

• PLC Programming: The PLC serves as the brain of the system, controlling the hydraulic actuators and processing inputs from sensors. The PLC ensures real-time control of the system, managing the alignment process and operating in dual synchronous mode to handle the alignment of both dead and drive axles.
• Electrical Panel: The panel houses the necessary components for motor and hydraulic control, along with safety measures and power distribution. The panel interfaces with the PLC to initiate and monitor the alignment process.

2. ILR High-Precision Sensors:

• Deviation Detection: ILR sensors are used to measure the alignment deviation of the axles in real time. These sensors provide high-precision feedback to the PLC, allowing the system to determine the required corrective actions.
• Axle Calibration: The ILR sensor’s data is fed into the C# application, which uses this information to initiate alignment corrections. The system supports alignment for various chassis structures and axle types, providing flexibility for different vehicle designs.

3. Hydraulic Correction System:

• Automated Correction: The system uses hydraulic actuators to apply pressure and correct any deviations in axle alignment. Based on sensor data, the PLC commands the hydraulics to precisely adjust axle positions, ensuring accurate and reliable alignment.
• Multi-Axle Capability: The hydraulic system is capable of adjusting both dead axles and drive axles, with the ability to switch between different configurations depending on the vehicle’s chassis.

4. C#-Based Computer Application:

• Intelligent Control: The C# application serves as the primary control interface for the alignment system. It incorporates advanced algorithms to manage the calibration, alignment process, and report generation. The application communicates with the PLC, initiating alignment sequences, adjusting system parameters, and processing sensor data in real-time.
• Dual Synchronous Operation: The system operates in a dual synchronous mode, allowing it to simultaneously align multiple axles with a single operator button press, significantly reducing the time required for alignment tasks.
• Report Generation: Once the alignment process is complete, the application generates a detailed report of the adjustments made, ensuring traceability and accuracy. This feature is critical for maintaining quality standards in the truck manufacturing process.

1. Hardware

• The electrical panel and PLC form the backbone of the system, controlling the hydraulic actuators and managing inputs from the high-precision ILR sensors.
• The hydraulic correction system applies pressure to the axles, adjusting their alignment based on sensor feedback. The system supports both dead and drive axles, allowing for versatile operation across different vehicle designs.

2. Sensing and Feedback:

• ILR sensors continuously monitor the alignment of the axles, sending real-time data to the PLC for corrective action. This high-precision feedback loop ensures accurate alignment of the axles, crucial for the safety and performance of multi-axle trucks.

3. Software Intelligence:

• The C# application provides the system with all the necessary intelligence to manage the multi-axle alignment process. It handles the calibration of the axles, alignment initiation, and the generation of detailed alignment reports.
• The system is fully automated and requires minimal operator intervention. With a single button press, the operator can initiate the alignment process, which runs in dual synchronous mode for simultaneous alignment of multiple axles.

• PLC System: Controls the overall process, managing inputs from ILR sensors and commanding the hydraulic actuators for precise axle alignment.
• ILR High-Precision Sensors: Detect deviations in axle alignment and provide real-time feedback for corrective actions.
• Hydraulic Actuators: Apply pressure to axles based on sensor data, correcting alignment deviations for both dead and drive axles.
• C# Application: An intelligent desktop application that controls the entire system, from calibration to alignment and report generation.
• Dual Synchronous Operation: The system's ability to align multiple axles simultaneously with a single button press reduces downtime and increases efficiency.

• Automated Axle Alignment: The system provides fully automated axle alignment, requiring minimal operator intervention. The C# application controls the process, ensuring precise calibration and alignment.
• High-Precision ILR Sensors: The ILR sensors provide accurate deviation measurements, ensuring that the axles are aligned to the necessary tolerances for safe and efficient truck operation.
• Hydraulic Pressure Application: The system uses hydraulics to apply corrective pressure to both dead and drive axles, with the ability to adapt to different vehicle chassis configurations.
• Dual Synchronous Mode: The system operates in a dual synchronous mode, allowing for the simultaneous alignment of multiple axles with a single button press, reducing the time required for alignment tasks.
• Intelligent C# Application: The C# application provides advanced features for managing the alignment process, including real-time control, calibration, alignment, and report generation. Its intuitive interface makes it easy for operators to control the system.