1. Industrial Shield PLC:

• Control System : The Industrial Shield PLC is the core controller of the system, managing motor control via VFDs and interacting with the sensors to ensure accurate operation of the XY axis turntable. The PLC executes logic for turntable movement, positioning, and glass thickness measurement
• VFD Control: Variable Frequency Drives (VFDs) are used to control the motors responsible for the movement of the XY axis turntable. The VFDs adjust motor speed, providing precise control over the positioning and movement required for accurate glass measurement.
• Proximity Sensors:The PLC also integrates proximity sensors, which are used to detect the position of the turntable and ensure precise operation during the measurement process. These sensors signal the PLC when the turntable reaches specific positions, helping maintain accuracy.

2. Epsilon ILR High-Precision Sensor:

• Glass Thickness Measurement: The Epsilon ILR is a high-precision sensor specifically designed for measuring the thickness of materials like glass. In this application, it provides accurate readings of the thickness of glass sheets used in nuclear reactors, crucial for ensuring safety and meeting industry standards.
• Sensor Integration: The sensor is interfaced with the Industrial Shield PLC for real-time data collection. It sends precise thickness measurements to the PLC, which then passes the data to the computer-based application for analysis and visualization.

3. VB.NET Computer-Based Application:

• Data Processing and Visualization: The system interacts with a VB.NET application running on a computer, which processes the thickness data collected by the Epsilon ILR sensor. The application provides a user-friendly interface for operators to view real-time measurements, adjust settings, and control the turntable.
• Turntable Control: The application also sends control signals to the Industrial Shield PLC for managing the movement of the XY axis turntable, ensuring that measurements are taken accurately and efficiently. It offers features like calibration, data logging, and troubleshooting.
• User Interface: The VB.NET software features an intuitive GUI, allowing operators to monitor the thickness readings and control turntable movements with ease. The interface is designed for industrial environments, providing both manual and automatic control options.

1. Hardware

• The Industrial Shield PLC manages the movement of the XY axis turntable via VFDs, with proximity sensors providing feedback for accurate position control.
• The Epsilon ILR high-precision sensor is mounted on the turntable to measure glass thickness, providing high accuracy required for applications in nuclear reactor construction.

2. Motor Control and Sensor Feedback

• The system uses VFDs to control the motor speeds of the XY axis, ensuring smooth and precise movement of the turntable. The proximity sensors detect the position of the turntable and send feedback to the PLC to stop or adjust the movement.
• The Epsilon ILR sensor continuously measures the thickness of the glass sheet, sending real-time data to the VB.NET application for analysis.

3. VB.NET Application and Data Management

• The VB.NET application processes the thickness measurements and provides operators with an interface to monitor the data and control the system. The application can track historical data for analysis and quality control.
• The user interface includes features for system calibration, measurement accuracy adjustments, and troubleshooting.

• Industrial Shield PLC: Controls the turntable's XY axis movement, manages sensor input, and communicates with the VB.NET application for coordinated operation.
• VFD (Variable Frequency Drives): Provides fine motor control, allowing for precise movement of the turntable to ensure accurate glass thickness measurements.
• Epsilon ILR High-Precision Sensor: Measures the thickness of glass sheets with high accuracy, critical for industrial and nuclear reactor applications.
• Proximity Sensors: Ensure the accurate positioning of the turntable during the measurement process by sending real-time feedback to the PLC.
• VB.NET Application: A custom computer-based application for data processing, visualization, and control of the turntable and measurement system.

• Accurate Glass Thickness Measurement: The Epsilon ILR sensor provides highly precise thickness measurements, essential for the nuclear reactor industry, where safety and precision are critical.
• Real-Time Data Processing: The VB.NET application processes data in real-time, offering an easy-to-use interface for operators to monitor and control the turntable system.
• Motor Control via VFDs: The VFDs enable smooth and precise control of the XY axis motors, ensuring the turntable moves accurately for consistent measurement results.
• Proximity Sensor Feedback: Proximity sensors provide accurate positioning feedback to the PLC, ensuring reliable operation of the turntable and measurement process.
• User-Friendly Interface: The VB.NET application offers a clear and intuitive interface for controlling the turntable and viewing real-time thickness data, making the system easy to use in an industrial setting.